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  • #91
    well as some of you know i am building some aluminium doors for this car, but i need them now to check the opening with the window frame along with the lock post before the longitudinal gets closed up and the floor gets fitted. so i took the original doors to get glass blasted at 'blast and peen' in keysborough Melbourne, so i can repair them as it will be quicker than finishing the alu doors. (what with making a jig to fit the original door into then take templates and so on)

    here's what's left lol...

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    • #92
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      • #93
        started to weld them up already but I'll remember to take pictures when I get to the garage, but here Is one repair panel


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        • #94
          Wow, aggressively eaten by Metal Termites
          But repair panel looks nice.

          Do you still do all ya wheeling on the yellow rig that was seen earlier?
          Or ya bought yaself a new one from Pete

          Id love getting one but its heavy and a loooooong way from Vikingland.
          Thx 4 update
          JOP

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          • #95
            Your fabrication skills are simply amazing Neil! The shapes you turn out are impressive to say the least. I'm looking forward to watching some alloy doors being built.
            Justin Rio

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            • #96
              Thank you guys for the kind words, it is nice to hear, whether amateur or professional panel beater.

              so as it stands at the moment

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              JOP, yes i still have the cheapo english wheel, I too would love one of Peter's wheels but that will be much later on if at all with my hand!

              Justin, I am almost half way through one alu frame!

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              • #97
                Neil,
                These are old ones I got from a Marek who deals with parts and renovation...
                sorry for poor quality of photos but thats M fault

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                JOP

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                • #98
                  Neil, your work is outstanding! Thanks for sharing.

                  JP
                  jjgpierce@yahoo.com

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                  • #99
                    Thanks John

                    bit more done,

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                    bit more tweaking then put the holes in, here's the old

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                    • Originally posted by JOP" post=37025
                      Neil,
                      These are old ones I got from a Marek who deals with parts and renovation...
                      sorry for poor quality of photos but thats M fault
                      thanks for sharing your pictures, they seemed somehow familiar, and after looking i realised why, i have a picture of a door the same as those but not on your red coupe

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                      • I not only marvel at your ability to fabricate parts but also your willingness to presue repairing these doors. I would have taken the easy way out and bought a fresher pair. Awesome work Neil!
                        Justin Rio

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                        • Thanks for the kind words justin,

                          little more done

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                          on to the next part now, the bottom!

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                          • so the bottom piece! you can obviously buy these parts but where would be the fun in that?... so I made a press with some steel RHS I had laying around (like you do). I bought some 150mm X 10mm flat bar to make some dies, the male die had shapes tacked on it and the female had holes milled in it. This is today's result


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                            I will have another go tomorrow but I'll pre stretch the panel in the areas with the most shape

                            thanks for following along

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                            • Nice tools Niel,
                              So you have now set up a AUS Porsche 356 Metal Repair parts production
                              How loong time is delivering for ordering parts ?
                              I need to fix my tooling for my Pullmax so i can start being a litle bit more productive...
                              Thx 4 sharing
                              Per
                              JOP

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                              • thanks per,

                                that's a tempting idea making door parts lol, i made another one and pre stretched the panel, here's the result


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                                quite happy with it, i'll do another as a spare and then in aluminium for my other doors.

                                thanks for following the madness

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