User Profile

[JTR70]

One more test fit with a headlight assembly.
Headlight sits square and the seal's in....Good to go.
Finally ready to begin plug welding...

[JTR70]

The redo/correction work can really test your patience.

[JTR70]

Left headlight mount adjustment:
Drew a line down the center of the lense just make sure what I think I was seeing was actually the case. Confirmed;...

[JTR70]

Definitely worth looking into. Thanks.

[JTR70]

Left headlight bucket second installment attempt with a small adjustment needed.
Heated and hammered the openings shoulder down to relax it slightly...

[JTR70]

I didn't doubt for a minute that you'd get that bolt issue handled. Did you build your own sonic cleaner?

[JTR70]

Glad to see you up and running again with the laser. I can see just how quickly that machine will spoil you.

[JTR70]

Cleaning up the first attempt mess.
Got it out but I had to get a little rough with it.
Back on the table to straighten out the damage from...

[JTR70]

That upper shock mount is tough one to repair properly at this point.
If you drill this row of spot welds and peel this lateral flap of the trunk...

[JTR70]

Left bucket repairs:
More residual crash damage where it buckled and was beat in and is very stretched at this point. I thought about smoothing...

[JTR70]

Love that force multiplying tool for drum nut. So you can use a standard torque wrench on the end of it to achieve the 300 foot pounds of torque it needs?...

[JTR70]

Smoothing out the big weld joint:
Making my way up and over the top of the fender with small improvements to the surface with each pass.
...

[JTR70]

Thanks very much Roy! I agree, it can become just about impossible without the right tools.

[JTR70]

The owner is so fortunate to have you guys finishing up this car. It sounds like they have been through the wringer.

[JTR70]

Socket hole is slightly smaller but no clearance issues with it or the boot.
Right side metal work chores completed.
Moving back over...

[JTR70]

Marker light holes.
Original T2 reference. Elongated mounting holes at the 3 and 9 o'clock position for the later stand -off pedestals. The center...

[JTR70]

Looks like we're missing a spring down low there. Are you happy with how the bores are looking? Nothing more unpleasant than working on a car remotely...

[JTR70]

Last confirmation fit after all the welding. Horn clears the bucket and battery box.
Horn sits level...
and is centered in the window....

[JTR70]

Looks nice in that black paint. Interesting interior, Late version front seats and looks like the rear seat pan was replaced with a later T5/T6 version...

[JTR70]

Right fender brace installation complete.
Gas weld around the neck of the conduit sealing up the bucket. Leaving the plug welding around the headlight...